Search found 43 matches

by simplesimon1
Sun Apr 05, 2026 6:32 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: Air box door
Replies: 1
Views: 2670

Re: Air box door

Hi,
The airbox lid is part number 1vj1441200. If you have a 1vj model.
It costs €10.46 from csml parts and theres also a rubber seal for it. There may be cheaper online shops than this.
You should check if the original airbox intakes at the front underside have been blocked off or not as this is a ...
by simplesimon1
Fri Mar 13, 2026 9:18 pm
Forum: The XT600 Forum
Topic: Xt600e 4pt clutch casing damage
Replies: 1
Views: 5429

Xt600e 4pt clutch casing damage

Not sure if anyone can help me with this but here goes.
My clutch casing was slightly damaged inside when the nut holding the primary drive gear on came loose and forced itself against the casing.
I now have some damage where the oil seal is located.
I still have a depth of 7.5mm for a new oil seal ...
by simplesimon1
Fri Mar 13, 2026 9:03 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: stainless steel header pipe for 80's XT600's
Replies: 6
Views: 6546

Re: stainless steel header pipe for 80's XT600's

I have the same stainless headers and found the diameter of the outlet the same size as both my end cans which had made mounting them tricky. However the quality and price are great.
Image
by simplesimon1
Sun Mar 01, 2026 10:14 am
Forum: The XT600Z 34L/55W Ténéré Forum
Topic: Correct float height
Replies: 2
Views: 6444

Re: Correct float height

:star:
Ok.
Thanks for that.
by simplesimon1
Sun Mar 01, 2026 10:13 am
Forum: The XT600 Forum
Topic: Correct cylinder and cylinder head bolts tourqe setting.
Replies: 2
Views: 3788

Re: Correct cylinder and cylinder head bolts tourqe setting.

:star:
Thats great.
Thankyou foe the reply.
by simplesimon1
Sat Feb 28, 2026 2:37 pm
Forum: The XT600 Forum
Topic: Correct cylinder and cylinder head bolts tourqe setting.
Replies: 2
Views: 3788

Correct cylinder and cylinder head bolts tourqe setting.

Hi to everyone on here.
Im rebuilding my xt600e 4pt engine and cant find the correct settings fot tightning the cylinder and cylinderhead bolts.
So far ive found 25, 38 and 42nm.
Really dont want to get this wrong so any help would be great.
Thanks.
https://i.postimg.cc/PCK9d4JP/20260228-133141 ...
by simplesimon1
Tue Feb 24, 2026 7:43 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: XT 600 1VJ Airbox mods
Replies: 10
Views: 8446

Re: XT 600 1VJ Airbox mods

Looks like someones having a go.
Image
by simplesimon1
Tue Feb 24, 2026 7:29 pm
Forum: The XT600Z 34L/55W Ténéré Forum
Topic: Correct float height
Replies: 2
Views: 6444

Correct float height

Hi to everyone on this forum.
I want to check the float height on my 55w using the drain tube up the side of the carb method. Ive found three different figures on the internet.
Can anyone tell me what the correct figure is.
Heres a pic of the level on mine.
Thanks.
https://i.postimg.cc/SnMPWM3z ...
by simplesimon1
Tue Jan 06, 2026 9:06 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: XT600 1987 1VJ twin air filters. Heads up.
Replies: 11
Views: 8151

Re: XT600 1987 1VJ twin air filters. Heads up.

I had the same problem with my twin air filter for my 1vj.
Didnt know the 3aj filter frame was slightly different.
Many thanks for helping out with this.
:congrats:
by simplesimon1
Wed Apr 23, 2025 9:51 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: Clutch casing damage
Replies: 4
Views: 3393

Re: Clutch casing damage

I will be changing the primary drive gear key and locking washer, also cam chain and sprocket, pison rings and valve seals.
Ive also got a xt600z 55w which im hoping to get started (has not run in a year) to use for my trail rideing while the 1vj is off the road.
Ive had 3 tenere 600's in the last ...