Danjets 3AJ project

Danjet600
Founding Member
Founding Member
Posts: 384
Joined: Sun Mar 27, 2011 12:36 pm
What Bike or Bikes Do You Own?: xt600e 1991 ex australian army
Location: QLD Bogan City (logan city)

Re: Danjets 3AJ project

Post by Danjet600 »

pics of some more bits
Image
the battery bracket needs some work :huh:
Image
I don't make mistakes. I make prophecies which immediately turn out to be wrong.
Murray Walker
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Danjets 3AJ project

Post by Mezo »

.


I know whats coming next :evil:

This thread is going to be good, very very good, even though im dying to say ill leave it to the man himself. :please:

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
Danjet600
Founding Member
Founding Member
Posts: 384
Joined: Sun Mar 27, 2011 12:36 pm
What Bike or Bikes Do You Own?: xt600e 1991 ex australian army
Location: QLD Bogan City (logan city)

Re: Danjets 3AJ project

Post by Danjet600 »

well the tenere has taken a step in the right direction i bought a motor and complete wiring harness and some other bits :evil:
well a picture worth a thousand words :wink2:

bought the motor in pieces, a work bench set up ready for the rebuild
Image

Image

Image

Image
the typical scoring of the bore and the piston skirts are just as bad
Image

Image
:yay: i'm a little bit excited about having a motor for the :tenere:
Image
some scoring on the cam bearing but nothing bad
Image

Image
clutch basket has a bit of wear, wondering should i touch it up with the file to get rid of the ridges
Image

Image
the case is in good nick :nod:
Image

Image

Image

Image
brand new 1mm over size piston
Image
new clutch
Image
new timing chain
Image
con rod and big end
Image
some seals and stuff :scratch: i hope the book shows where they go
Image
:biggrin:
I don't make mistakes. I make prophecies which immediately turn out to be wrong.
Murray Walker
Danjet600
Founding Member
Founding Member
Posts: 384
Joined: Sun Mar 27, 2011 12:36 pm
What Bike or Bikes Do You Own?: xt600e 1991 ex australian army
Location: QLD Bogan City (logan city)

Re: Danjets 3AJ project

Post by Danjet600 »

the dreaded 5th gear tooth decay :patch:

Image
Image
Image
Image

this is where geoff can chime in............... :wink2:
I don't make mistakes. I make prophecies which immediately turn out to be wrong.
Murray Walker
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Danjets 3AJ project

Post by GeoffD »

Haaa..... looks just like mine Dan.... cept my 4th gear is knackered too...... looks like yours has been seized at some time.....
Gonna start stripping my 3TB engine tomorrow, hope it looks better than yours .... if it does its going in Tenere 2 with 3TB wirng loom & electrics.. :rtfi:
Last edited by GeoffD on Mon Apr 04, 2011 1:32 pm, edited 1 time in total.
The future is not what it used to be....
Danjet600
Founding Member
Founding Member
Posts: 384
Joined: Sun Mar 27, 2011 12:36 pm
What Bike or Bikes Do You Own?: xt600e 1991 ex australian army
Location: QLD Bogan City (logan city)

Re: Danjets 3AJ project

Post by Danjet600 »

GeoffD wrote:Haaa..... looks just like mine Dan.... cept my 4th gear is knackered too...... looks like yours has been seized at some time.....
Gonna start stripping my 3TB engine tomorrow, hope it looks better that yours .... if it does its going in Tenere 2 with 3TB wirng loom & electrics.. :rtfi:
mez mentioned you were going too see the guru on all things XT and get the gear prob sorted :ears:
I don't make mistakes. I make prophecies which immediately turn out to be wrong.
Murray Walker
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Danjets 3AJ project

Post by GeoffD »

Hmmm... yeah, he was 'supposed' to be emailing me a price, for all the parts req'd to fix mine..... still waiting, must be five weeks now, only rung him twice to remind him......& now of course he's fucking about in the desert doing his Moroccan rally support thing.....

Wish I hadn't bothered now to be honest... :pissed:
The future is not what it used to be....
Danjet600
Founding Member
Founding Member
Posts: 384
Joined: Sun Mar 27, 2011 12:36 pm
What Bike or Bikes Do You Own?: xt600e 1991 ex australian army
Location: QLD Bogan City (logan city)

Re: Danjets 3AJ project

Post by Danjet600 »

went out this arvo just to get a few cans of degreaser and came home with a new toy that should help with all my projects

Image
$68 brand new :rtfi:
so i gave it a bit of a run whacked 8lt's of degreaser and what a little beauty
Image
:sherlock: spotless so clean you could :eat: off it
I don't make mistakes. I make prophecies which immediately turn out to be wrong.
Murray Walker
Danjet600
Founding Member
Founding Member
Posts: 384
Joined: Sun Mar 27, 2011 12:36 pm
What Bike or Bikes Do You Own?: xt600e 1991 ex australian army
Location: QLD Bogan City (logan city)

Re: Danjets 3AJ project

Post by Danjet600 »

had a bit of spare time got some more parts cleaned up :evil:

Image

the new wiring harness (thanks mike)

Image

the harness is in pretty good shape hopefully i can use it to sort out the army bikes harness :nod:
I don't make mistakes. I make prophecies which immediately turn out to be wrong.
Murray Walker
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Danjets 3AJ project

Post by GeoffD »

That looks like a 3TB harness Dan...

ahhh just realised thats a 3TB engine you've got...
The future is not what it used to be....
Post Reply