Geoff's 3AJ rebuilds....

User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: Geoff's 3AJ rebuilds....

Post by Mezo »

Yep them numbers don't match up so here the diagram from the same book Geoff.

Image

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3AJ rebuilds....

Post by GeoffD »

Brilliant Mez, cheers mate..... :thanks:
The future is not what it used to be....
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3AJ rebuilds....

Post by GeoffD »

Got most of the battery end sussed out, can't understand why there's 3 red wires... I'm guessing 2 are joined by a fuse holder & one goes to the battery.... but which one.. :scratch:

Image


The front end will be a different story, most of the plugs on a 3AJ are joined under the tank, & on a 600E they must be joined behind the headlamp, which is why I've got an abundance of wires/cables.... what I need is a supplier of good waterproof connectors.... (Mezo didn't you mention someone who did super dooper connectors on your ADV thread)....

Image

Gonna need to shorten & reconnect all of this stuff.... trouble is, I thought Yamaha would have standardised the colours between models for handlebar switches, warning lights, etc... but it appears they haven't & as I'm using parts from 3 different models its gonna be a slow process of checking stuff out....
The future is not what it used to be....
Danjet600
Founding Member
Founding Member
Posts: 384
Joined: Sun Mar 27, 2011 12:36 pm
What Bike or Bikes Do You Own?: xt600e 1991 ex australian army
Location: QLD Bogan City (logan city)

Re: Geoff's 3AJ rebuilds....

Post by Danjet600 »

not sure if it's what your looking for but this mob make good stuff
http://www.suresealconnections.com/

Image
Last edited by Danjet600 on Fri Jul 08, 2011 12:21 pm, edited 1 time in total.
I don't make mistakes. I make prophecies which immediately turn out to be wrong.
Murray Walker
ActionManMelb
Founding Member
Founding Member
Posts: 1052
Joined: Thu Mar 31, 2011 7:50 am
Location: Melbourne, Australia

Re: Geoff's 3AJ rebuilds....

Post by ActionManMelb »

[quote="GeoffD"]Got most of the battery end sussed out, can't understand why there's 3 red wires... I'm guessing 2 are joined by a fuse holder & one goes to the battery.... but which one.. :scratch:

And one goes to the starter relay! :sherlock:

I have previously purchased weatherproof bullet connectors from Dick Smith Electronics.
I will check around to see if they are still available. :bigeek:
"Don't worry," he said, "things could be worse ........."
So I stopped worrying and lo and behold, things did get worse!
User avatar
Dirtybrit
Financial
Financial
Posts: 443
Joined: Tue Mar 29, 2011 4:42 am
What Bike or Bikes Do You Own?: 1982 XT 550, 1981 YZ250, 2010 Triumph Tiger 1050, 1981 XR 200
Previously Owned Bikes: Honda SS50, Yamaha RD2501973, Honda XL125, Yamaha DT175, Kawasaki KE175, Yamaha YZ250D, CT90, Suzuki RM400, Yamaha YZ250H, 1981 Yamaha RD250,1982 XT 550, 1979 XS 750, 1979 YZ 400 F.
Location: Calgary Alberta Canada

Re: Geoff's 3AJ rebuilds....

Post by Dirtybrit »

Hi Geoff, you might find these guys in the U.K, the company is called Wurth , from Germany.A guy called into my work trying to sell me some stuff, and left me a brochure.Image
I hope this helps.
acertainalias
No Gold Stars Yet
No Gold Stars Yet
Posts: 14
Joined: Thu Mar 31, 2011 5:56 pm
What Bike or Bikes Do You Own?: 1991 XT600e
Previously Owned Bikes: CB200
GPZ250
GSF600S
Location: Pukekohe, New Zealand

Re: Geoff's 3AJ rebuilds....

Post by acertainalias »

Geoff - I get all my electrical stuff from these guys by mail order

http://www.vehicle-wiring-products.eu/V ... mepage.php

I built a new loom from scratch for a recent 4x4 project, they had everything I needed and more.

Al.
"Is it hard?'
Not if you have the right attitudes. Its having the right attitudes thats hard."
— Robert M. Pirsig
GeoffD
Founding Member
Founding Member
Posts: 1700
Joined: Sun Mar 27, 2011 7:19 pm
What Bike or Bikes Do You Own?: 7 x 3AJ Teneres
1 x 1VJ Tenere
55W Tenere
XT660 Tenere 4MY
Honda CRF1000 Africa Twin
Honda Monkey Bike
Honda Dax
Previously Owned Bikes: Triumph Tiger Cub, Garelli Tiger Cross, Triumph Trophy 650, Honda CB250 G5, Honda CB750 K7, Yamaha DT175MX, Honda CB250 Super Dream, Yamaha RD350LC YPVS, Honda XR250, Yamaha XT600, Suzuki PE175, Yamaha YZ125, Yamaha RD500 V4, Yamaha XT600 Tenere (3AJ), Kawasaki ZX10, BMW R100GS PD, Honda XR600, Honda Varadero, Honda Africa Twin, Honda Transalp, Triumph Thunderbird, Ducati 900 Superlight FE, Ducati 750 SS, Honda Fireblade, Kawasaki Versys 650, Suzuki GT750 Kettle, Super Tenere
Location: Tenereland, North East England.

Re: Geoff's 3AJ rebuilds....

Post by GeoffD »

Thanks guys, managed to pick up some plugs this afternoon & also just ordered a kit from the company in Al's link.... :thumb:
The future is not what it used to be....
User avatar
Mezo
Dashingly Handsome
Dashingly Handsome
Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Geoff's 3AJ rebuilds....

Post by Mezo »

Image

Just google image search 12v waterproof connectors Geoff, im on the phone so bit hard to find links.

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
User avatar
BigEd
No Gold Stars Yet
No Gold Stars Yet
Posts: 30
Joined: Tue Mar 29, 2011 6:14 am
Location: Cape Town, South Africa

Re: Geoff's 3AJ rebuilds....

Post by BigEd »

These are also great.

http://www.posi-lock.com/
Post Reply