tt600 36a/59x rebuild

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peman
On the ladder
On the ladder
Posts: 87
Joined: Mon Oct 21, 2013 10:16 am
What Bike or Bikes Do You Own?: tt600 36a
tt600 59x
pe175 t
Previously Owned Bikes: nothing worth mentioning. unfortunately
Location: Brisbane, Australia

Re: tt600 36a/59x rebuild

Post by peman »

Oh and calipar kit fitted and disc cover restored.
fitted better bolts i had from a late model carolla engine
gold mine of bolts.
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these rims are the off road ones, will have better rims built up latter for the road.
And the money shot!
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and this is how she is as we speak! dam i love this thing.
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This weekend the motor should come together and painted through
the week, I'll use vht barrel paint has a good reputation fingers crossed.
then new chain oil and filter and see what happens when i kick it!
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peman
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Posts: 87
Joined: Mon Oct 21, 2013 10:16 am
What Bike or Bikes Do You Own?: tt600 36a
tt600 59x
pe175 t
Previously Owned Bikes: nothing worth mentioning. unfortunately
Location: Brisbane, Australia

Re: tt600 36a/59x rebuild

Post by peman »

And just for fun this is my pe175 1980 at work getting a tune up.
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thanks for looking.
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xtrider
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Posts: 550
Joined: Mon Jun 17, 2013 11:21 pm
What Bike or Bikes Do You Own?: 88 XT600 Yamaha , , 525XC KTM, '96 Kawasaki KLX650 , '05 Suzuki DRZ400, Suzuki LTR450
Previously Owned Bikes: 91 DR 650 Suzuki, 81 DS250 Suzuki, 73 ?250 Yamaha ,05 KLR650 , '02 DR650 Suzuki, Honda XL600R
Location: Wisconsin, USA

Re: tt600 36a/59x rebuild

Post by xtrider »

Did you have to do some valve work , or just a good cleaning and lapping of the seats? I used VHT on my XL jug & head plus several exhausts, it holds up good ,don't know about years down the road yet. I even clear coated over the top to get the right shine and so far so good.

is that the normal front brake line hose routing on the XT/TT's over there? All of mine are clamped on the back side of the fork and the hose stays behind it all the way up into the tripletree.






.
'08 Husqvarna TE510 .. //..'05 Suzuki DRZ470 stroker bbore..//..'95 & '96 Kawasaki KLX650 ..//..'88 XT600 ..//.. '86XT600(body)3TB hi comp motor ..//.. '06 Suzuki LTR450 ..//
'09 525XC KTM .. //.. '85 XT600/660 (660 Raptor bottom)
User avatar
peman
On the ladder
On the ladder
Posts: 87
Joined: Mon Oct 21, 2013 10:16 am
What Bike or Bikes Do You Own?: tt600 36a
tt600 59x
pe175 t
Previously Owned Bikes: nothing worth mentioning. unfortunately
Location: Brisbane, Australia

Re: tt600 36a/59x rebuild

Post by peman »

hey xtrider yes the valves were recut and head cleaned and the valve
tips linished and new seals fitted. basic service i guess i picked the best head i had
out of four.

the vht paint seems the good stuff, i found the price very steep
3 cans cost me 59 bucks. better work good.

the front brake line is the correct routing far as i can tell,
you got a pic of your routing? looking on the internet has it up the front :dunno:
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peman
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Posts: 87
Joined: Mon Oct 21, 2013 10:16 am
What Bike or Bikes Do You Own?: tt600 36a
tt600 59x
pe175 t
Previously Owned Bikes: nothing worth mentioning. unfortunately
Location: Brisbane, Australia

Re: tt600 36a/59x rebuild

Post by peman »

Here we go again, this is how i got the crank back???
ready to go he said, um no, so i bought new crank bearings
and had him press it back together.

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that's better
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now the dry assembly
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and the old rod not to bad.
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more to come soon,
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xtrider
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Posts: 550
Joined: Mon Jun 17, 2013 11:21 pm
What Bike or Bikes Do You Own?: 88 XT600 Yamaha , , 525XC KTM, '96 Kawasaki KLX650 , '05 Suzuki DRZ400, Suzuki LTR450
Previously Owned Bikes: 91 DR 650 Suzuki, 81 DS250 Suzuki, 73 ?250 Yamaha ,05 KLR650 , '02 DR650 Suzuki, Honda XL600R
Location: Wisconsin, USA

Re: tt600 36a/59x rebuild

Post by xtrider »

All 5 of my XT's have the same bracket and routing, strange for Yamaha to change that.

Image



notice the yellow balancing dot on the tire in the wrong spot? I found out after installed it was to go by the valve stem for balance, oops, she shook a bit at speed but put in 3oz. balancing beads and smooth now.
'08 Husqvarna TE510 .. //..'05 Suzuki DRZ470 stroker bbore..//..'95 & '96 Kawasaki KLX650 ..//..'88 XT600 ..//.. '86XT600(body)3TB hi comp motor ..//.. '06 Suzuki LTR450 ..//
'09 525XC KTM .. //.. '85 XT600/660 (660 Raptor bottom)
User avatar
peman
On the ladder
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Posts: 87
Joined: Mon Oct 21, 2013 10:16 am
What Bike or Bikes Do You Own?: tt600 36a
tt600 59x
pe175 t
Previously Owned Bikes: nothing worth mentioning. unfortunately
Location: Brisbane, Australia

Re: tt600 36a/59x rebuild

Post by peman »

I never noticed the cable routing before, strange my pe has it at the front and all suzuki rm's have it at the front weird.

What's this balancing dot thingy? for road tyres only?
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peman
On the ladder
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Posts: 87
Joined: Mon Oct 21, 2013 10:16 am
What Bike or Bikes Do You Own?: tt600 36a
tt600 59x
pe175 t
Previously Owned Bikes: nothing worth mentioning. unfortunately
Location: Brisbane, Australia

Re: tt600 36a/59x rebuild

Post by peman »

Well what a long day, got my brothers car out the way first, service items.
then engine time,
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this is where i was up to
gear set, crank, shift drum, and balance shaft in place
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This stuff here is very important loctite 518
it stays wet until two mating surfaces come together,
perfect for this application, no strands of sealant ect.
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Now i was on a roll so didn't get a lot of pics
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picked all the best parts out of 3 motors
took some remembering witch pile of parts to use
loctite on all important threads.
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genuine base and head gaskets and piston in place then took off to fit rings was easer
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don't now why but this pic is crap, barrel on,
pain in the butt to get the piston in the barrel, next time will go down the top with ring compressor
then fit piston to rod, if there's a next time!
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and this with the head on, also a good idea to use anti seize on threads that a
prone to seizing, head bolts ect.
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And the finished article, valves adjusted seals fitted, also emery clothed all seal surfaces
Took me about 7 hours to assemble the motor.
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And the motor riding shotgun.
User avatar
peman
On the ladder
On the ladder
Posts: 87
Joined: Mon Oct 21, 2013 10:16 am
What Bike or Bikes Do You Own?: tt600 36a
tt600 59x
pe175 t
Previously Owned Bikes: nothing worth mentioning. unfortunately
Location: Brisbane, Australia

Re: tt600 36a/59x rebuild

Post by peman »

When i got home i washed the motor down with wax and grease remover then
plugged all important holes then hit it with the vht barrel paint
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and that's where i am up to.
tomorrow will paint the exhaust system then come monday
motor goes back in the frame.
All that's left to buy now is a chain, oil and filter
can't wait! smile:
And i know how mezo likes the barrel fins polished but i'm going
for durability.... i can't be bothered.

just remembered i weighed the motor, it's 40kg on the dot, fat turd.
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Mezo
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What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
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Re: tt600 36a/59x rebuild

Post by Mezo »

peman wrote:And i know how mezo likes the barrel fins polished
Its the small details that make all the difference, bit like a pinstripe on a newly painted car. :sherlock:

And i was wondering how much the motor weighed complete.

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
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