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Clutch spring length

Posted: Thu Sep 22, 2016 7:23 pm
by simplesimon1
Hi folks
Looking for some advice on which clutch friction plates to buy.
I have a 1vj with a 3aj engine (according to previous owner) but when I measured my clutch springs there all just over or under 41mm and not 32 to 34 as stated in the 3aj service manual.
Can any one advise me which model clutch friction plates I need and if these springs are still good.
Big thanks. Simon.

Re: Clutch spring length

Posted: Sat Sep 24, 2016 2:34 am
by motorang
Hi there
my book (German BUCHELI) states the same clutch spring measurement than yours, for both models 1VJ and 3AJ: 32,6 mm to 34,6 mm length.
Same is true for official documentation on both models.

Older models had very similar clutch disks but different clutch springs. 41,2 mm new was true for SR500 and the old twinshock XT500.
So maybe somebody put one of these in. The longer springs may work OK though.
As far as I remember I had longer springs in my 3AJ engine as well. If so, the minimum length would be 40 mm.

There seems to be some different statement by KEDO, who sell the same (reinforced) springs for XT/SR500 and later models (XT600 1989-, XT600Z 1986-),
or for TT and early XT600 models (XT600Z -1985, XT600 -1989).
http://kedo.de/products/90006.html
http://kedo.de/products/90354.html
So KEDO says, late model Tenere needs the same springs than the old 500 cc engine has - which is not true for official documentation.

I checked exploded views, original by Yamaha. They use the same springs in many (!) models.
XT600 83-89 has 90501-26148-00 > http://www.boats.net/parts/detail/yamah ... 48-00.html
XT600Z 1986 1VJ has 90501-23142-00 > http://www.boats.net/parts/detail/yamah ... 42-00.html
XT500 1980 has 90501-23391-00 > http://www.boats.net/parts/detail/yamah ... 91-00.html

I would keep them if they worked OK and are more than 40 mm long.

Andy

Re: Clutch spring length

Posted: Sat Sep 24, 2016 3:06 pm
by simplesimon1
That's really helpfull Andy, thanks mate.
I have measured accurately now and they are all around 41.2mm so I'll use them again when the friction plates turn up on Tuesday at my local bike shop. Again, thanks Andy.
Simon.