Search found 41 matches

by Joly
Mon Jun 29, 2026 4:57 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: High torque on crucial engine nuts.
Replies: 1
Views: 1667

High torque on crucial engine nuts.

Hi,
Sorry for the dumb question but I don't want to do any damage.
Current rebuild state of the bike is crankcases in frame. Head and barrel off. Drive side gears not yet installed.
My question is how do I safely restrain the engine from turning while applying 120nm torque to the alternator bolt and ...
by Joly
Sat May 09, 2026 1:15 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: Which model year 5th gears do install in my 1vj?
Replies: 5
Views: 3788

Re: Which model year 5th gears do install in my 1vj?

Not in The Philippines. My old XT is the only one in the area. People stop me in the street to talk about it! I can get 5th and 4th gear pairs sent to me but 3rd seem to be unavailable. I've seen complete gear clusters on ebay but zooming in on the teeth shows them to be worn too.

It will go back ...
by Joly
Fri May 08, 2026 3:11 am
Forum: The XT600Z 1VJ Ténéré Forum
Topic: Which model year 5th gears do install in my 1vj?
Replies: 5
Views: 3788

Re: Which model year 5th gears do install in my 1vj?

Thank you for for your help, Donnybach, good to be in touch again.

I'm ok but my Tenere isn't! It appears that sometime in its life it inhaled a piece of metal as there's a dent in the piston and the top ring was jammed and the bore was scored. I have a complete 3aj top end for it.

The big end is ...
by Joly
Thu May 07, 2026 2:04 pm
Forum: The XT600Z 1VJ Ténéré Forum
Topic: Which model year 5th gears do install in my 1vj?
Replies: 5
Views: 3788

Which model year 5th gears do install in my 1vj?

Hi,
I have finally got my 1vj apart, it has quite a few problems, but the one I don't know how best to fix is the fifth gear wear.
What do I replace the worn 5th gear pairs with?
Another 1vj, or 3aj or 3tb gears? Do they all fit without modification (if replaced as pairs); I have the later mainshaft ...
by Joly
Thu May 07, 2026 9:52 am
Forum: The XT600Z 1VJ Ténéré Forum
Topic: 1vj whining in 5th.
Replies: 10
Views: 6899

Re: 1vj whining in 5th.

Hi again, everyone. It's been a while. I'm still in the Philippines and my Tenere is in pieces. I need to do a few things to it and I'll be replacing the 5th gears.

Are 3aj gear pairs the ones to go for or are 1995 3tb ones better? If so, do the 3tb gears fit without modification? Sorry to ask but ...
by Joly
Thu Jul 13, 2023 4:46 am
Forum: The XT600 Forum
Topic: 1JKOO code
Replies: 2
Views: 4035

Re: 1JKOO code

Hi,
Would a 1jk00 head fit on 3aj barrels and would the compression ratio be changed from a 2kf head?
Thanks,

I have a 3aj barrel and I want to upgrade my 1vj Tenere to improve the cooling.

Jolyon.
by Joly
Sun Jul 09, 2023 9:59 am
Forum: The XT600Z 3AJ Ténéré Forum
Topic: 2kf head recon.
Replies: 5
Views: 4035

Re: 2kf head recon.

I've found a machine shop.

I'll buy 4x guides and new valves.

I need to find a rocker box too.


https://i.postimg.cc/bdfk7vzW/IMG-20230709-142259.jpg

https://i.postimg.cc/dZJYFFfr/IMG-20230709-142313.jpg

https://i.postimg.cc/T5QXYS8S/IMG-20230709-142320.jpg

https://i.postimg.cc/CBGg95cw ...
by Joly
Fri Jul 07, 2023 7:15 am
Forum: The XT600Z 3AJ Ténéré Forum
Topic: 2kf head recon.
Replies: 5
Views: 4035

Re: 2kf head recon.

I'm sure they exist in Manila, somewhere, but not near me. My local shop cannot re cut seats. Yes, motorcycles everywhere. Very few are maintained. Fixed or scrapped when they break.
by Joly
Thu Jul 06, 2023 12:18 pm
Forum: The XT600Z 3AJ Ténéré Forum
Topic: 2kf head recon.
Replies: 5
Views: 4035

2kf head recon.

Hi,

I have a 1vj onto which I intend to put on a 2kf head and barrel.

The head has worn guides. I can feel wobble. Some of that will be due to worn valve stems, but not all.

My question is, what's a tolerable amount of wear or is the manual specification the practical maximum?

I ask because I'm ...
by Joly
Fri Feb 17, 2023 4:45 am
Forum: The XT600Z 1VJ Ténéré Forum
Topic: Clutch Drag 1vk 1987.
Replies: 15
Views: 5152

Re: Clutch Drag 1vk 1987.

Thanks for that, Andy.

So I suppose with new plates, OK basket and boss, and a new cable I've made it as good as I can get it. Glad to know that oil's OK. It will not be in there for long in this heat, anyway.

Jolyon