South African rebuild of a XTZ 750

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CharlieGreger
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Joined: Tue May 24, 2011 8:44 pm
What Bike or Bikes Do You Own?: Yamaha XTZ 750 Super Tenere
Previously Owned Bikes: Yamaha XT 500
Yamaha XT 250
Honda XR 500 R
Honda XR 200 R
Royal Enfield 350 Bullet
BMW R80 GS
Location: KZN Midlands South Africa
Contact:

Re: South African rebuild of a XTZ 750

Post by CharlieGreger »

The postman has been on good form this week. my caliper seals for the front and back arrived yesterday afternoon and this morning my kit for the front master cylinder, and first set of decals from I Say Ding Dong (odd bunch, but efficient) :badger:

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having primed some of the small bits that i am painting black, i mixed up a small jug of matt black and fired up my compressor. After two coats of black with about 20 mins tack time between the coats, let them set for a day and a half and then another two coats of clear coat on top to give them a bit of a shine. I cleaned the rear caliper guard to spray it black, but it came out looking good after the wire brush had done its thing, and i quite like the plain silver look, so i just sprayed it with three coats of clear laquer and left it at that. once it is back on the bike i might change my mind, but for now i will leave as is. sorry for the kak photo here :headslap:

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next in line was the front master cylinder. I haven't done the clear coat yet.

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After my black paint had run out and while i waited for things to dry, i had a look about to see what else needs doing. and my worst being fibreglassing, i thought why the hell not get this over with sooner rather than later... still managed to make a fucking mess of it though :headslap:

I pulled out my fairings and started prepping them for some fibreglass. On this fairing, one of the tabs had a crack through the middle of it and a slight crack along the ridge below it.

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on the same panel, there was a small crack on the edge running inwards. I managed to bend the plastic and get the resin to ooze out the other side for a good bond and a strip of weave for good measure.

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the next thing to do was to rebuild one of the tabs at the top of the panel where part of the headlight fairing mounts to. The tab was broken during one of my bikes narcoleptic episodes in the bush a while back. And this bloody stuff sticks like hell to anything and everything, so getting the mat to keep a semblance of shape was a pain in the arse. Managed a result though. :funkynanna:

before shaping and drilling
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and after
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when that was done, out came the headlight cowling as it had a small crack on the one side. So a quick dab with some fibreglass and a bit of sanding later and its good to go. When i bought the bike there were already two extra holes drilled... tsk tsk

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Mezo
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Re: South African rebuild of a XTZ 750

Post by Mezo »

CharlieGreger wrote:The postman has been on good form this week, first set of decals from I Say Ding Dong (odd bunch, but efficient) :badger:
Leave him funny feedback & watch his response. :lol:

"Deuce of a decent chap, i say ding dong" :evil:

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
Fred333
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What Bike or Bikes Do You Own?: Yamaha TT 600 1984
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Re: South African rebuild of a XTZ 750

Post by Fred333 »

Nice work you are doing!
:congrats:
So these "stud removers" are worth a try?
I have the very same problem on my 34L.
Just wanted to change the brakeliquid but both screws said "no way". :-(
Maybe in winter I will get these critters out.
In germany these stud removers are called : Schweineschwanz (pigtail)
Well of course not officially.
(Linksausdreher: Leftturner)
Thanks for the input.
Fred
Yamaha TT 600 36A59X3SW - Mix
Restauration have a click here: http://www.tenere.co.uk/forum/viewtopic.php?f=4&t=82
CharlieGreger
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Posts: 82
Joined: Tue May 24, 2011 8:44 pm
What Bike or Bikes Do You Own?: Yamaha XTZ 750 Super Tenere
Previously Owned Bikes: Yamaha XT 500
Yamaha XT 250
Honda XR 500 R
Honda XR 200 R
Royal Enfield 350 Bullet
BMW R80 GS
Location: KZN Midlands South Africa
Contact:

Re: South African rebuild of a XTZ 750

Post by CharlieGreger »

Fred333 wrote:Nice work you are doing!
:congrats:
So these "stud removers" are worth a try?
I have the very same problem on my 34L.
Just wanted to change the brakeliquid but both screws said "no way". :-(
Maybe in winter I will get these critters out.
In germany these stud removers are called : Schweineschwanz (pigtail)
Well of course not officially.
(Linksausdreher: Leftturner)
Thanks for the input.
Fred
Thanks Fred, the stud removers are definitely worth every penny. I spent a good hour trying to tap the bolt out with a punch but ended up making a right balls up of it and still had the bolt stuck in there :foot_tap: . two minutes work with the drill and "pigtail" and i was a happy lad again.
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Mezo
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What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
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Location: Queensland Australia
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Re: South African rebuild of a XTZ 750

Post by Mezo »

CharlieGreger wrote: two minutes work with the drill and "pigtail" and i was a happy lad again.
Ploise explain?

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You have to be a local (Aussie) to understand the joke. :lol:

I mean 'Ploise explain" not the pigs tail. :poser:

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
CharlieGreger
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Posts: 82
Joined: Tue May 24, 2011 8:44 pm
What Bike or Bikes Do You Own?: Yamaha XTZ 750 Super Tenere
Previously Owned Bikes: Yamaha XT 500
Yamaha XT 250
Honda XR 500 R
Honda XR 200 R
Royal Enfield 350 Bullet
BMW R80 GS
Location: KZN Midlands South Africa
Contact:

Re: South African rebuild of a XTZ 750

Post by CharlieGreger »

I am sure I dont know what you mean... :lol:

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CharlieGreger
Financial
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Posts: 82
Joined: Tue May 24, 2011 8:44 pm
What Bike or Bikes Do You Own?: Yamaha XTZ 750 Super Tenere
Previously Owned Bikes: Yamaha XT 500
Yamaha XT 250
Honda XR 500 R
Honda XR 200 R
Royal Enfield 350 Bullet
BMW R80 GS
Location: KZN Midlands South Africa
Contact:

Re: South African rebuild of a XTZ 750

Post by CharlieGreger »

I have been bidding on a Laser Pro exhaust on fleabay, and as of Tuesday afternoon when i left to go home i was winning :yess: Now today i get back and see that the bloody thing has just vanished. :sherlock: No notification that i lost the bid, no email from the seller saying congrats on winning now where is my money.... :foot_tap:

This is not a good start to my day!!!!!!! Sorry, just having a rant
CharlieGreger
Financial
Financial
Posts: 82
Joined: Tue May 24, 2011 8:44 pm
What Bike or Bikes Do You Own?: Yamaha XTZ 750 Super Tenere
Previously Owned Bikes: Yamaha XT 500
Yamaha XT 250
Honda XR 500 R
Honda XR 200 R
Royal Enfield 350 Bullet
BMW R80 GS
Location: KZN Midlands South Africa
Contact:

Re: South African rebuild of a XTZ 750

Post by CharlieGreger »

But all is not lost....

These arrived in the post earlier this morning. For the swing arm
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These two for the front fairing
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And a pair of these for the rear side covers.
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:confetti: :rock:

I just received an email from the bloke selling the Laser exhaust. I was outbid in the last five minutes of the auction...... :censored: :headslap:
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Mezo
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Posts: 6108
Joined: Wed Mar 23, 2011 11:01 am
What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
Location: Queensland Australia
Contact:

Re: South African rebuild of a XTZ 750

Post by Mezo »

What`s a Euromilhões :scratch:

Is that a European hooker with plenty of cash in her purse? :lol:

Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
CharlieGreger
Financial
Financial
Posts: 82
Joined: Tue May 24, 2011 8:44 pm
What Bike or Bikes Do You Own?: Yamaha XTZ 750 Super Tenere
Previously Owned Bikes: Yamaha XT 500
Yamaha XT 250
Honda XR 500 R
Honda XR 200 R
Royal Enfield 350 Bullet
BMW R80 GS
Location: KZN Midlands South Africa
Contact:

Re: South African rebuild of a XTZ 750

Post by CharlieGreger »

MEZO wrote:What`s a Euromilhões :scratch:

Is that a European hooker with plenty of cash in her purse? :lol:

Mezo.

:lol: :lol: something like this i would imagine
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