Dan's not another blue 1VJ

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cadno
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Dan's not another blue 1VJ

Post by cadno »

Hello all
I've finished my last blue 1VJ detailed here under Dan's blue 1VJ. She's now gone to my brother to put some miles on her and makes sure she's 100%. He is also supposed to be fitting a Zeeltronic programable CDI to it as well, more on that on the original resto write up.
I was browsing eBay before the Christmas break and saw a blue 1VJ near work. It was on for a very optimistic price and I bid £1000 less than asking. Much to my surprise he answered immediately back saying he'd sell it for my offer. So I arranged to meet up after work the following day to have a look at it and pay a deposit if it was anything like.
What I saw was a rather careworn but very original matching numbers original UK registered 1VJ.
The following issues were immediately obvious:
Fuel tank had the usual dents in the lowers on both sides and needed sorting and painting.
The silencer had been designed for something else and had been crudely made to fit.
It had a nice aftermarket manifold.
It had the correct genuine front mudguard and lip.
Very manky rear brake and gear levers.
A seat that was the right shape but had a horrible seat cover on it.
An awful faded set of blue fork gaitors.
It had genuine side panels and headlight mask.
Good Pirelli tyres but rusty hand painted spokes but good original gold alloy rims.
It started on the button, but was a little noisy on the top end.
So all in all a good start for a project, so I paid a deposit and arranged to pick it up in the week before Christmas.
Some images of how it came to me.
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Last edited by cadno on Mon Jan 15, 2024 9:18 pm, edited 1 time in total.
cadno
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Re: Dan's not another blue 1VJ

Post by cadno »

So after getting it home and having a quick ride around the garden on it I got it into the workshop.
So the plan is:
Get it on the Abba skylift which takes far less room than my hydraulic lifts. DONE
Remove the front end complete. DONE
Start by rebuild front end including vapour blast fork legs etc. IN PROGRESS.
Drop powder coating for front end and any easily removed parts off. IN PROGRESS
Remove tank and get it down to my mate who will deox it, reshape to correct shape and paint. IN PROGRESS.
Get front end back on and finished.
Remove rear end and rebuild.
Get wheels refinished, plan now is to ceramic coat original rims and hubs and get another mate to rebuild with stainless spokes, oversize in the rear. Was going to re-anodize but can't find anybody who will do this and guarantee solid colour.
Replate original fastners and plated items.
I've been taking some photos and will post them when I get a minute.
jibber
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Re: Dan's not another blue 1VJ

Post by jibber »

:congrats:
cadno
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Re: Dan's not another blue 1VJ

Post by cadno »

Some photos of parts of the bike, as always I forgot to take complete photos.

Front end during disassembly showing horrible blue gaiters
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Close up of clock area.
I've managed to source some of the gaskets which Yamaha call dampers for the clocks.
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Clocks from above.
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Rather manky front master cylinder
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A rough rusty spoked wheel that needs rebuilding, painted spokes no less.
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Fork leg needing sorting.
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First batch of powder coating, heading for Camcoat.
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Peen
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Re: Dan's not another blue 1VJ

Post by Peen »

Whats that switch thing on the handlebars between the clamps for? Some sort of 1980s aftermarket box of magic?
cadno
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Re: Dan's not another blue 1VJ

Post by cadno »

It's a horrible USB charger type thing with the ability to switch it on and off.
It's headed for the bin :rofl:
cadno
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Re: Dan's not another blue 1VJ

Post by cadno »

Had a morning in the garage with some results.

Got a barrel and the fork lowers vapour blasted. Found a front axle I'd had from previous project.
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Here are the original wheels, these will get rebuilt with hopefully ceramic coated rims and hubs.
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Got some very nice original wheels from the stores. These can stand in until the rebuilt wheels are back.
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Fitted with a new Brembo disc, I don't use the nearly 40 year old originals. The brakes are marginal enough already.
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If using the Brembo disc on the earlier type hubs the holes are 8mm so you either need to drill and re-tap the hub, or use a stepped bolt, these are titanium stepped bolts :drool:
[quoteImage][/quote]

Got the none brake fork leg rebuilt, but waiting for new top seals. I'll finish the other side tomorrow.
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jibber
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Re: Dan's not another blue 1VJ

Post by jibber »

:popcorn2:
cadno
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Re: Dan's not another blue 1VJ

Post by cadno »

Got a bit more done today.

Finished the front forks with new lower bushes
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The refinished pair. I'll get the Showa fork decals and Michelins on later.
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Got the rear mudguard and light ultrasonic cleaned and recut the mounting threads.
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The front mudguard doesn't look too bad....
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Until you look at the underside. I've drilled these out and will clean it and re-rivet.
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Drilled out what was left of the threads for the M 8 mountings for the rear carrier and exhaust mount and fitted inserts.
j0epere
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Re: Dan's not another blue 1VJ

Post by j0epere »

Looking great, good way to keep busy during the winter.

What's your end goal with this one?
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