M.
What is Just Dan up to now :headslap:
- Mezo
- Dashingly Handsome

- Posts: 6108
- Joined: Wed Mar 23, 2011 11:01 am
- What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
- Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
- Location: Queensland Australia
- Contact:
Re: What is Just Dan up to now :headslap:
Bloody handy having Andy round the corner.
M.
M.
"A wise man makes his own decisions, an ignorant man follows public opinion"
Re: What is Just Dan up to now :headslap:
It sure is. I am trying to get all this fiddly stuff done. Andy goes back to work in a couple of weeks and the tool shop closes for 3 months 
Bacon and eggs...A day's work for a chicken, a lifetime commitment for a pig.
Re: What is Just Dan up to now :headslap:
The tool shop is just about closed. The rear muffler mounts are rooted and needed to be remade and thread tapped. Andy Gadget made up a jig to make sure the mounts are square.
Cutting off the buggered bit

Tig welding a new foot on with the jig to keep it square


New feet

All the holes and cracks welded up

Removed all the sidecar mounts and finished filing today. Almost ready for the powder coaters.

One of the biggest problems with restoring a Tenere is always the wiring loom. Well how about this. A brand new wiring loom for a RT. It is amazing what turns up in garages around here.

Cutting off the buggered bit

Tig welding a new foot on with the jig to keep it square


New feet

All the holes and cracks welded up

Removed all the sidecar mounts and finished filing today. Almost ready for the powder coaters.

One of the biggest problems with restoring a Tenere is always the wiring loom. Well how about this. A brand new wiring loom for a RT. It is amazing what turns up in garages around here.

Bacon and eggs...A day's work for a chicken, a lifetime commitment for a pig.
Re: What is Just Dan up to now :headslap:
Slowly plugging away. Completely pulled every item apart. Sorted all the parts to go to the powder coaters. Fingers crossed should be finished powder coating by the end of the week.

Started on everybody's favourite job. Cleaning 30 years of oil and grease off the engine. Looking like the rear main seal is leaking and needs to be replaced .

Even a ton dirt out of the alternator. I think this engine is going to be 10kg lighter. Once the dirt has been removed.


Started on everybody's favourite job. Cleaning 30 years of oil and grease off the engine. Looking like the rear main seal is leaking and needs to be replaced .

Even a ton dirt out of the alternator. I think this engine is going to be 10kg lighter. Once the dirt has been removed.

Bacon and eggs...A day's work for a chicken, a lifetime commitment for a pig.
-
jibber
- Dashingly Handsome

- Posts: 1666
- Joined: Sat Jun 23, 2012 6:29 pm
- What Bike or Bikes Do You Own?: 2 1vj's, 2 3aj's none complete and a mountain of parts
- Previously Owned Bikes: Quite a few
- Location: Gloucester. UK
Re: What is Just Dan up to now :headslap:
there was an article in one of the bike rags a while ago, a dealer built a new R type thing completely from off the shelf from the factory parts apart from a couple of things, spares should not be a problem for quite a while.
Re: What is Just Dan up to now :headslap:
Yeah they did and it cost $45,000 US in parts. Not including labour.
A bit of motor porn. There is an engine under all that grease

A bit of motor porn. There is an engine under all that grease

Bacon and eggs...A day's work for a chicken, a lifetime commitment for a pig.
- Mezo
- Dashingly Handsome

- Posts: 6108
- Joined: Wed Mar 23, 2011 11:01 am
- What Bike or Bikes Do You Own?: Kymco agility 125 ;-)
- Previously Owned Bikes: Honda SS50, Suzuki TS50, Honda CB100, Honda CR125RZ, Yamaha YZ125, Kawasaki KX250, Suzuki TL1000S, Ducati 900SS, Ducati 900SL, a few Tenere`s.
- Location: Queensland Australia
- Contact:
Re: What is Just Dan up to now :headslap:
Are you going to pull it apart Dan? how are the bores/piston & gearbox?
Mezo.
Mezo.
"A wise man makes his own decisions, an ignorant man follows public opinion"
Re: What is Just Dan up to now :headslap:
Looks like I have to pull the clutch and fly wheel off the back of the motor to replace the rear crankshaft seal. It is a good time to do this with the engine out.Mezo wrote:Are you going to pull it apart Dan? how are the bores/piston & gearbox?
Mezo.
Engine wise the valves and rings have been done. The items need replacing are the timing chain, starter motor, alternator ? well it works, but it is still 33 years old. Coils.
The gearbox, final drive, have been rebuilt. Steering bearings, wheel bearings are new..
Even dirt hiding under the stater motor,

Bacon and eggs...A day's work for a chicken, a lifetime commitment for a pig.
- dark_knight87
- On the ladder

- Posts: 57
- Joined: Tue Apr 16, 2013 1:35 pm
- What Bike or Bikes Do You Own?: 2005 - BMW R1150R
1953 - BSA A10 (Golden Flash)
1984 - BMW R80ST - Previously Owned Bikes: 1990 - Yamaha XT600 Tenere (3AJ)
1998 - Honda Fireblade (RRW)
1993 - Yamaha RD350 (YPVS)
1995 - Honda CBR1000 (FP)
1983 - Honda CB125 (TDC) - Location: Rowley Regis, West Midlands, UK
Re: What is Just Dan up to now :headslap:
I get all of my parts etc for my R80ST from these guys: -
http://www.motorworks.co.uk
or
http://www.motobins.co.uk
Don't know if they post to down your way but I would think so.
Regards,
Russ
http://www.motorworks.co.uk
or
http://www.motobins.co.uk
Don't know if they post to down your way but I would think so.
Regards,
Russ
It started badly, it tailed off a little in the middle and the less said about the end the better, but apart from that it was excellent.
Re: What is Just Dan up to now :headslap:
Hi Russ,dark_knight87 wrote:I get all of my parts etc for my R80ST from these guys: -
http://www.motorworks.co.uk
or
http://www.motobins.co.uk
Don't know if they post to down your way but I would think so.
Regards,
Russ
I am waiting a big box of bits from both those places. Just waiting on Motoworks to ship. The hold up is a part is not in stock.
Sadly postage from the UK and US has gone through the roof over the last couple of years.
Bacon and eggs...A day's work for a chicken, a lifetime commitment for a pig.
